Lesson 4.1.4
4.1.4 Production methods Quiz: NCFE Business & Enterprise, Unit 4
20 questions
In partnership with Revision Ninja
This lesson compares the main ways of producing goods. Job production makes single items to order, batch production makes set quantities one product at a time, and flow production makes huge volumes continuously. Mass customisation adds buyer choice to a production line. For each, you weigh unit cost, flexibility and staff motivation.
Key points
- Job production makes one item at a time to a customer's specification, such as a bespoke dress or fitted kitchen.
- Job production has the highest cost per item because skilled staff work by hand, but customers pay more for an exact fit.
- Batch production makes a set quantity of one product, then resets equipment for the next, as a bakery does with loaves then rolls.
- The strength of batch production is flexibility, because the same equipment can vary the product between runs, though changeover takes time.
- Flow production runs continuously on costly machinery, spreading fixed costs over huge output so each unit is cheap, as with long-life milk.
- A drawback of flow production is repetitive work that demotivates staff, which firms tackle with job rotation or team working.
- Mass customisation lets buyers choose options on a standard base, but managing the extra choice adds cost compared with a plain flow line.
Key terms
- Job production
- Making a single, unique item at a time to one customer's order.
- Batch production
- Making a set quantity of one product before switching equipment to another product.
- Flow production
- Making large quantities of identical goods continuously on a production line.
- Mass customisation
- Producing goods at volume while letting buyers choose features on a common base product.
- Unit cost
- The cost of making one item, found by dividing total cost by output.
- Changeover
- The time taken to clean and reset equipment between different production runs.
Host it live on the board and students join with a game code on their own devices, or revise alone with Free Play. The answers are revealed in the game.
The 20 questions
-
Which set of features best describes job production?
- Unskilled assembly lines
- Identical batch items
- Made individually to order
- Continuous mass output
-
Which manufacturing method involves making identical sets of different products sequentially?
- Flow production
- Job production
- Batch production
- Cell production
-
What is the main financial advantage of flow production?
- Low unit costs
- Low startup costs
- High product variety
- High profit margins
-
Which production method combines low unit costs with buyer choice on a standard base?
- Batch production
- Flow production
- Mass customisation
- Job production
-
Which drawback is most commonly associated with flow production?
- Expensive raw materials
- Slow manufacturing speed
- High equipment flexibility
- Repetitive work boredom
-
What is the key advantage of using job production?
- High volume sales
- Lowest production cost
- Bespoke customer fit
- Maximum speed output
-
What is the primary benefit of batch production for a bakery?
- Lowest possible waste
- Product flexibility
- Continuous identical flow
- Zero equipment cleaning
-
Which item is most suitable for flow production?
- Long-life milk cartons
- Bespoke dining tables
- Custom wedding cakes
- Handmade suits
-
What extra challenge does mass customisation face compared with standard flow lines?
- Higher stock complexity
- Lower sales demand
- Slower machine speeds
- Zero customer choice
-
Which method has the highest cost per item because skilled staff make each one by hand?
- Flow production
- Mass customisation
- Job production
- Batch production
-
What is the main aim of quality assurance?
- Preventing faults
- Rejecting faulty items
- Inspecting finished goods
- Testing final outputs
-
What does quality control sampling involve testing?
- A few batch items
- Zero manufactured goods
- Every single product
- Only damaged items
-
What is the core aim of Total Quality Management (TQM)?
- One-off fault fixes
- Speeding up machinery
- Reducing staff numbers
- Continuous improvement
-
What is the main purpose of a customer feedback survey?
- Reducing staff costs
- Gathering service views
- Setting retail prices
- Designing new logos
-
What is a major risk of outsourcing business tasks?
- Lower customer interest
- Increased production speed
- Loss of control
- Guaranteed zero defects
-
Why do workers in cell production often feel more committed?
- Avoiding all targets
- Completing whole parts
- Earning commission pay
- Working completely alone
-
A car plant checks each part as it is fitted, so faults are caught before the next stage. Which method is this?
- Just-in-time stock
- Total quality management
- Quality assurance
- Quality control
-
Why might a firm outsource its cleaning services to specialists?
- Better work quality
- Slower cleaning times
- More complex management
- Higher material costs
-
What is the primary aim of lean production?
- Maximising inventory
- Widening product ranges
- Increasing machinery speed
- Minimising waste
-
What is the most likely result of rude staff and slow orders?
- Loss of customers
- Increased market share
- Lower staff turnover
- Higher profit margins
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