Lesson 4.1.4

4.1.4 Production methods Quiz: NCFE Business & Enterprise, Unit 4

20 questions

In partnership with Revision Ninja

This lesson compares the main ways of producing goods. Job production makes single items to order, batch production makes set quantities one product at a time, and flow production makes huge volumes continuously. Mass customisation adds buyer choice to a production line. For each, you weigh unit cost, flexibility and staff motivation.

Key points

  • Job production makes one item at a time to a customer's specification, such as a bespoke dress or fitted kitchen.
  • Job production has the highest cost per item because skilled staff work by hand, but customers pay more for an exact fit.
  • Batch production makes a set quantity of one product, then resets equipment for the next, as a bakery does with loaves then rolls.
  • The strength of batch production is flexibility, because the same equipment can vary the product between runs, though changeover takes time.
  • Flow production runs continuously on costly machinery, spreading fixed costs over huge output so each unit is cheap, as with long-life milk.
  • A drawback of flow production is repetitive work that demotivates staff, which firms tackle with job rotation or team working.
  • Mass customisation lets buyers choose options on a standard base, but managing the extra choice adds cost compared with a plain flow line.

Key terms

Job production
Making a single, unique item at a time to one customer's order.
Batch production
Making a set quantity of one product before switching equipment to another product.
Flow production
Making large quantities of identical goods continuously on a production line.
Mass customisation
Producing goods at volume while letting buyers choose features on a common base product.
Unit cost
The cost of making one item, found by dividing total cost by output.
Changeover
The time taken to clean and reset equipment between different production runs.

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The 20 questions

  1. Which set of features best describes job production?

    • Unskilled assembly lines
    • Identical batch items
    • Made individually to order
    • Continuous mass output
  2. Which manufacturing method involves making identical sets of different products sequentially?

    • Flow production
    • Job production
    • Batch production
    • Cell production
  3. What is the main financial advantage of flow production?

    • Low unit costs
    • Low startup costs
    • High product variety
    • High profit margins
  4. Which production method combines low unit costs with buyer choice on a standard base?

    • Batch production
    • Flow production
    • Mass customisation
    • Job production
  5. Which drawback is most commonly associated with flow production?

    • Expensive raw materials
    • Slow manufacturing speed
    • High equipment flexibility
    • Repetitive work boredom
  6. What is the key advantage of using job production?

    • High volume sales
    • Lowest production cost
    • Bespoke customer fit
    • Maximum speed output
  7. What is the primary benefit of batch production for a bakery?

    • Lowest possible waste
    • Product flexibility
    • Continuous identical flow
    • Zero equipment cleaning
  8. Which item is most suitable for flow production?

    • Long-life milk cartons
    • Bespoke dining tables
    • Custom wedding cakes
    • Handmade suits
  9. What extra challenge does mass customisation face compared with standard flow lines?

    • Higher stock complexity
    • Lower sales demand
    • Slower machine speeds
    • Zero customer choice
  10. Which method has the highest cost per item because skilled staff make each one by hand?

    • Flow production
    • Mass customisation
    • Job production
    • Batch production
  11. What is the main aim of quality assurance?

    • Preventing faults
    • Rejecting faulty items
    • Inspecting finished goods
    • Testing final outputs
  12. What does quality control sampling involve testing?

    • A few batch items
    • Zero manufactured goods
    • Every single product
    • Only damaged items
  13. What is the core aim of Total Quality Management (TQM)?

    • One-off fault fixes
    • Speeding up machinery
    • Reducing staff numbers
    • Continuous improvement
  14. What is the main purpose of a customer feedback survey?

    • Reducing staff costs
    • Gathering service views
    • Setting retail prices
    • Designing new logos
  15. What is a major risk of outsourcing business tasks?

    • Lower customer interest
    • Increased production speed
    • Loss of control
    • Guaranteed zero defects
  16. Why do workers in cell production often feel more committed?

    • Avoiding all targets
    • Completing whole parts
    • Earning commission pay
    • Working completely alone
  17. A car plant checks each part as it is fitted, so faults are caught before the next stage. Which method is this?

    • Just-in-time stock
    • Total quality management
    • Quality assurance
    • Quality control
  18. Why might a firm outsource its cleaning services to specialists?

    • Better work quality
    • Slower cleaning times
    • More complex management
    • Higher material costs
  19. What is the primary aim of lean production?

    • Maximising inventory
    • Widening product ranges
    • Increasing machinery speed
    • Minimising waste
  20. What is the most likely result of rude staff and slow orders?

    • Loss of customers
    • Increased market share
    • Lower staff turnover
    • Higher profit margins

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